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Emco Industries Limited
Annual Report 1998
Contents
Company Information
Business Items
Notice of Meeting
Director's Report to the Members
Financial Highlights
Ten Years at a Glance
Chairman's Review
Auditor's Report
Balance Sheet
Profit and Loss Account
Statement of Changes in Financial Position
Notes to the Accounts
Pattern of Shareholdings
Company Information
Board of Directors
Mr. S. A. Mannan, Chairman
Mr. Tariq Rehman, Chief Executive
Mr. A. Rehman
Mr. Shafiq A. Siddiqi
Mr. T.M. Sheikh
Mr. Haris Noorani
Mr. Suhail Mannan
Mr. Tahir Rehman
Mr. Iqbal Shafiq
Mr. Usman Haq
Auditors
S.A. Salam & Co.
Chartered Accountants,
Lahore
Bankers
Habib Bank Ltd.
Standard Chartered Bank
Emirates Bank International
Citibank N.A.
Deutsche Bank A.G.
American Express Bank Ltd.
Registered Office
2nd Floor, Emirates Bank Building,
14-Kashmir-Egerton Road,
Lahore-54000
Factory
19-Kilometre, Lahore-Sheikhupura Road,
Lahore.
Business Items
Porcelain Insulators
· Suspension Insulator
· Pin Insulator
· Line Post Insulator
· Cap and Pin Type Support Insulator
· Station Post Insulator
· Indoor Switch and Bus Insulator
· Apparatus Insulator
· Insulator for Railway Electrification
· Telephone Insulator
· Low Voltage Insulator
· Dropout Cutout Insulator
· Bushings
Switchgear
· Disconnect Switches upto 145 kV
· Metal Oxide Surge Arresters upto 430 kV
(Under Licence from Siemens, Germany)
Chemical Porcelain
· Acid Proof Wares and Bricks
· Raschig Rings and Saddles
· Acid Proof Porcelain Pipes and Fittings
· Acid Proof Cement
Special Porcelain
· Special Refractories
· High Alumina Porcelain
· Lining & Grinding Media
Ceramic Glazed Wall Tiles
· Coloured & Decorative Glazed Wall Tiles
15 cmx 15 cm x 6 mm
20 cm x 25 cm x 6mm
Ceramic Glazed Floor Tiles
· Vitreous & Semi Vitreous Decorative Glazed
Floor Tiles
30 cmx 30 cm x 8 mm
· Semi Vitreous Glazed Floor Tiles
40 cm x40 cm x 8 mm
· Floor and Facing Tiles
10 cmx 30 cm x 8 mm
Notice of Meeting
NOTICE IS HEREBY GIVEN that the 43rd Annual General Meeting of the Members of
EMCO INDUSTRIES LIMITED, will be held on 30th December, 1998 at 11.00 A.M. at the Registered
Office of the Company, 2nd Floor, Emirates Bank Building, 14-Kashmir/Egerton Road, Lahore, to transact
the following business:
1. To confirm the minutes of the last Annual General Meeting held on 8th December, 1997.
2. To consider and adopt the Audited Accounts of the Company for the year ended 30th June, 1998 and
reports of the Auditors and Directors thereon.
3. To appoint Auditors and fix their remuneration.
By order of the Board
(HARIS NOORANI)
Lahore: December 1, 1998 DIRECTOR CORPORATE AFFAIRS
NOTES:
i) The Shares Transfer Books of the Company will remain closed and no transfer of Shares will be
accepted for registration from 24th December, 1998 to 30th December, 1998 (both days inclusive).
ii) A member entitled to attend and vote at the General Meeting may appoint another member as his/her
proxy to attend and vote instead of him/her at the meeting. Proxies must be deposited at the
Company's Registered Office not less than forty eight hours before the time of holding the meeting.
Form of proxy is enclosed.
iii) Members are requested to notify immediately the change of address, if any.
Directors' Report
The Board of Directors is pleased to present the 43rd Annual Report of EMCO Industries Limited for the
year ended June 30, 1998
Financial Results
Rupees
Net (loss) for the year after taxation (64,196,598)
Unappropriated profit brought forward
From prior year 5,938,761
----------
Unappropriated (loss) carried forward (58,257,837)
==========
Pattern of Holding of Shares
A statement showing the pattern of holding of shares in the Company as on June 30, 1998 appears
Auditors
The retiring auditors, Messrs. S.A. Salam & Go, being eligible, offer themselves for re-appointment.
Chairman's Review
The accompanying Chairman's review deals with the performance of the Company during the year and the
future outlook. The Directors endorse the contents of the review.
On behalf of the Board of Directors
Lahore: December 1, 1998 TARIQ REHMAN
(Chief Executive)
FINANCIAL HIGHLIGHTS
June 30, June 30,
1998 1997
Net Sales Rs. in Million 307 490
Profit/(Loss) before tax Rs. in Million (62.7) (20.0)
Income Tax Rs. in Million 1.5 2.5
Profit/(Loss) after tax Rs. in Million (64.2) (2.25)
Earning per Share Rs./Share (5.58) (2.25)
Stock Dividend % - 15
No. of Shares Outstanding (000's) 11,500 10,000
Taxes & Duties Rs. in Million 83* 158*
* For details see Note 33 to the Account
TEN YEARS AT A GLANCE
1998 1997 1996 1994 1993 1992 1991 1990 1989 1988
18 Months
(Rupees in Million)
Net Total Sales 307 490 791 462 348 417 296 238 192 180
Exports 50 50 44 31 20 8 17 23 16 16
Employees Costs 76 126 183 103 85 81 65 53 46 37
Profit/(Loss) before tax (63) (20) 38 23 15 25 17 26 16 14
Profit/(Loss) after tax (64) (23) 54 21 23 15 14 23 9 6
Earning per share (5.58) (2.25) 8.97 3.45 5.83 3.78 3.54 5.74 2.17 1.46
Capital Expenditure 255 29 102 28 15 61 84 84 15 13
Cash Dividend Rate - - 20.00% 17.5% 17.5% 15.0% 15.0% 20.0% 17.5% 17.5%
Stock Dividend Rate - 15% - - - - - - - -
Shareholders' Equity 187 251 213 172 159 99 89 81 66 65
CHAIRMAN'S REVIEW
On behalf of the Board of Directors it gives me great pleasure to welcome you to the 43rd Annual General
Meeting of the Company and to present before you the Annual Report and Financial Statements for the
year ended 30th June, 1998.
This year your Company has sustained a loss of Rs. 64.197 million as compared to a loss of Rs. 22.545
million last year which has resulted in serious cash flow problems. This loss is attributable to the following
reasons:
1. Owing to the continued financial crisis of WAPDA, the Company did not have sufficient orders to
run its Insulator Plant at Profitable level. The plant operated only at 17 percent of the rated capacity
which is an unsustainable level. However, most of the orders executed during the year were value
added products and in terms of sales volume the total sales for the year was Rs. 121 million which
was 66% of the last year's sales. In order to adjust the labour cost with volume of business of
Insulator Division an early retirement scheme was launched during the year and 50% of the staff
strength was reduced. This process of restructuring resulted into production slow down for a period
of 3-4 months during the year.
2. In order to increase the production capacity of Wall Tile Plant from 500,000 M2 to 1,500,000 M2 per
annum an investment of Rs. 255.027 million was made in this plant. Due to number of technical
problems faced during the trial runs which were mainly relating to synchronizing of old and new
plant and machinery, the Wall Tile Plant could not be commissioned according to planned schedule.
The plant was shut down for the expansion work on September 16, 1997 and after installation of
plant and machinery and completion of civil work the plant was to be commissioned within two
months, which was considerably delayed because of technical problems and was eventually
commercially commissioned on June 01, 1998. This abnormal delay in commissioning resulted into
unabsorbed fixed overheads and burden of financial charges.
3. In order to increase the production capacity of Floor Tile Plant from 500,000 M2 to 900,000 M2 p.a.
an investment of Rs. 32 million was made. The plant was shut down on September 16, 1997 and
after completion of expansion work the trial production was started on November 01, 1997. After
successful trial run the commercial production commenced on January 01, 1998. Because of
multiple reasons production results could not be achieved as per desired targets.
4. Price increase in the local as well as imported raw materials, increase in the price of power and
rising trend of inflation also contributed in increasing the product cost. Due to tough competition in
the market the corresponding increase in the selling price was not possible.
5. In later part of the year the Company faced problems in establishing Letters of Credit for imported
raw materials as foreign banks were reluctant to take cross border exposure owing to uncertainty
prevailing in the country after nuclear explosion.
During last three years substantial capital investment of approximately Rs. 385 million had been made in
all the three plants of the company, but unfortunately when the time for matching revenue came the down-
turn in the economy with world-wide recession played a vital role in disturbing the financial position of the
company. However, after going through such a bad time the turn around of the company has now started
which is evident from the following:
* All cash losses of the company have been financed by the Directors by arranging loans against their
personal securities. Out of these loans an amount of Rs. 67.00 million has been subordinated to
AMEX bank led consortium which will be repaid after the company's cash flow position improves.
* The Company has declared right issue for Rs. 38.333 million at par in the ratio of one share for three
shares already held. The entire issue has been underwritten by the sponsoring Directors. The
sponsoring directors intend to take all the shares they are entitled to and all the shares which will
remain unsubscribed. The last date of payment/renunciation is fixed as December 09, 1998.
* As compared to corresponding period the operating results of the company during the period from
July to November, 1998 are encouraging which are summarized below:-
 Corresponding period
Sales Sales
Production Rs. Million Production Rs. Million
Insulator 658 tons 72.00 331 tons 49.00
Wall Tile 202,000 M(2) 71.00 150,000 M(2) 68.00
Floor Tile 268,000 M(2) 78.00 151,000 M(2) 62.00
In the remaining period the operating results are expected to improve further. Due to inadequate
working capital facilities available the company faced number of problems during above period to
arrange local and imported raw materials which resulted in low production as compared to the
estimates.
* There has been a very encouraging response for export of Insulators to Saudi Arabia, Iran, Turkey,
Middle East and the United Kingdom. During 1998-99 we are expecting a total sales volume of
Insulators between Rs. 200 to Rs. 240 million out of which export sales will be approx. 70%. We
have also started receiving orders from WAPDA's Area Electricity Boards recently established by
the Government of Pakistan. In future we expect to receive more orders from Area Electricity
Boards.
* Now the technical problems of the Wall Tile Plant have been resolved and we expect to run this
plant at maximum capacity which will result in improving the financial position of the company.
* The company has also added during the year 3rd firing and tile cutting facilities by virtue of which
we are producing an excellent value added products which are getting very good market response.
* During 1998-99 numbers of cost saving measures were taken which include, adjustment of labour
strength in Insulator Plant with business volume, shifting of Lahore Warehouse to Factory,
privatization of despatches of tiles from warehouse/factory to the dealers, reduction in daily wages
and overtime costs and better inventory management.
* A portion of savings in salaries and allowances owing to early retirement scheme was passed on to
the existing employees by re-structuring their salaries upward. Effective October 01,1998 the
company has implemented a "Quarterly Bonus Scheme" for its employees. Bonus will be paid on
achieving certain production and sales targets and other key efficiency parameters relating to product
mix and recovery percentage.
* Based on very genuine grounds your company requested the long term lenders and leasing
companies for re-scheduling of loans for a period of one year. This was the first ever re-scheduling
your company had requested to financial institutions. In view of the good track record of the
company almost all the long term lenders and leasing companies have shown their willingness to
support the company.
* United Bank Limited has recently sanctioned funded and non-funded working capital facilities
amounting to Rs. 100 million.
* During August 1998 your company was awarded ISO-9001 Certification for both its Insulator and
Tile Plants by the International Standards Organization, U.K. This is the first ever certificate issued
to any company in the sub-continent which is engaged in ceramic products. This certification will
play a major role in improving the efficiency and working environment in the company.
* Computer problem relating to Year 2000 called as "Millennium Bug" is a major issue being faced by
most of the organizations all over the world. In order to get this problem resolved, your company
had entered into an agreement with Software Consultants and we are pleased to inform you that 80%
of the work has already been completed and we will be able to get year-2000 certificate by
December 31, 1998.
In view of the above positive factors we expect that the company will come out of its cash flow problems
very soon.
EMPLOYEES RELATIONS
The Management would like to place on record the positive attitude and co-operation of the Labour Union
during the difficult phase the company is passing through.
FUTURE LOOK
Next two years are going to be bit difficult during which company is likely to tide over its cashflows to
honour its financial obligations and re-enter in the bright-era previously enjoyed by the company. The
company is now confident of successfully being able to come over its technical problems and issues with
financial institutions.
ACKNOWLEDGMENT
I take this opportunity to place on record the dedication of the employees and staff during the difficult
period. I would also like to thank our customers, dealers, and bankers who have reposed confidence in the
products supplied to them and would like to re-affirm the Company's pledge to continue "To Provide
Quality Products and Services to the Satisfaction of Customers."
S. A. MANNAN
Lahore: December 1, 1998. (Chairman)
Auditors' Report to the Members
We have audited the annexed Balance Sheet of EMCO Industries Limited as at June 30, 1998 and the
related Profit and Loss Account and Statement of Change in financial position, together with the notes
forming part thereof, for the year then ended and we state that we have obtained all the information and
explanations which to the best of our knowledge and belief were necessary for the purposes of our audit
and, after due verification thereof, we report that:-
a) in our opinion, proper books of account have been kept by the Company as required by the
Companies Ordinance, 1984;
b) in our opinion:
i) the Balance Sheet and Profit and Loss Account together with the notes thereon have been
drawn up in conformity with the Companies Ordinance, 1984 and are in agreement with the                    "
books of account and are further in accordance with accounting policies consistently applied
except for the changes as stated in note number 2.8 and 2.9 with which we concur;
ii) the expenditure incurred during the year was for the purpose of the company's business; and
iii) the business conducted, investments made and expenditure incurred during the year were in
accordance with the objects of the company;
c) in our opinion and to the best of our information and according to the explanations given to us, the
Balance Sheet, Profit and Loss Account and the Statement of Changes in financial position, together
with the notes forming part thereof, give the information required by the Companies Ordinance,
1984, in the manner so required and respectively give a true and fair view of the state of the
company's affairs as at June 30, 1998 and of the loss and the changes in financial position for the
year then ended; and
d) in our opinion no Zakat was deductible at source under the Zakat and Ushr Ordinance, 1980.
S.A. SALAM & CO.,
Lahore: December 1, 1998. Chartered Accountants.
BALANCE SHEET AS AT JUNE 30, 1998
Note June 30, June 30,
1998 1997
Rupees Rupees
SHARE CAPITAL AND RESERVES
Authorised capital
25,000,000 ordinary shares of Rs. 10 each. 250,000,000 250,000,000
========== ==========
Issued, subscribed and paid up capital 3 115,000,000 100,000,000
Reserves and unappropriated profit 4 71,640,689 135,837,287
Reserves for issue of Bonus Shares - 15,000,000
---------- ----------
186,640,689 250,837,287
SURPLUS ON REVALUATION OF LAND     5 18,830,530 18,830,530
SUBORDINATED LOAN 6 67,000,000 -
LONG TERM AND DEFERRED LIABILITIES
Long term loans 7 137,543,948 190,506,848
Liabilities against assets subject to finance lease 8 48,885,973 48,903,334
Deferred liabilities 9 25,128,657 12,407,517
---------- ----------
211,558,578 251,817,699
CURRENT LIABILITIES
Short term finances-secured 10 344,502,606 256,297,775
Short term finances from Associated
Companies - unsecured - 5,600,000
Current maturity of long term loans 7 52,962,899 9,212,899
Current maturity of liabilities against
assets subject to finance lease 8 26,057,086 13,971,715
Current maturity of deferred import levies 9 2,392,469 2,392,469
Creditors, accrued and other liabilities 11 114,830,102 97,053,076
---------- ----------
540,745,162 384,527,934
CONTINGENCIES & COMMITMENTS 12 - -
---------- ----------
1,024,774,959 906,013,450
========== ==========
TANGIBLE FIXED ASSETS
Operating assets 13 440,129,756 238,481,929
Assets subject to finance lease 14 82,694,207 66,772,071
Capital work in progress 15 - 163,919,232
522,823,963 469,173,232
---------- ----------
DEFERRED EXPENSES 16 110,947,274 -
LONG TERM LOANS AND DEPOSITS 17 977,274 2,661,631
CURRENT ASSETS
Stores, spares and loose tools 18 52,921,864 52,327,013
Stock-in-trade 19 178,340,967 200,199,899
Trade debts 20 112,188,409 116,186,376
Advances, deposits, prepayments
and other receivables 21 44,831,969 60,035,361
Cash and bank balances 22 1,743,239 5,429,938
---------- ----------
390,026,448 434,178,587
---------- ----------
1,024,774,959 906,013,450
========== ==========
Auditors' report to the members of even date annexed hereto.
The annexed notes form an integral part of these accounts.
For S.A. Salam & Co. S.A. Mannan Tariq Rehman
(Chartered Accountants) (Chairman) (Chief Executive)
Lahore: December 1, 1998.
PROFIT AND LOSS ACCOUNT
FOR THE YEAR ENDED JUNE 30, 1998
Note June 30, June 30,
1998 1997
Rupees Rupees
Gross Sales 23 368,165,018 599,729,208
Less: excise duty & sales tax 60,911,668 109,442,023