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EMCO INDUSTRIES LIMITED
ANNUAL REPORT 1997
Contents
Company Information
Business Items
Notice of Meeting
Directors' Report to the Members
Financial Highlights
Ten Years at a Glance
Chairman's Review
Auditors' Report
Balance Sheet
Profit and Loss Account
Cash Flow Statement
Notes to the Accounts
Pattern of Shareholdings
Company Information
Board of Directors
Mr. S. A. Mannan, Chairman
Mr. Tariq Rehman, Chief Executive
Mr. A. Rehman
Mr. Shafiq A. Siddiqi
Mr. T.M. Sheikh
Mr. Haris Noorani
Mr. Suhail Mannan
Mr. Tahir Rehman
Mr. Iqbal Shafiq
Mr. Usman Haq
Auditors
S.A. Salam & Co.
Chartered Accountants,
Lahore
Bankers
American Express Bank Ltd.
Bank of America.
Citibank N.A.
Deutsche Bank A.G.
Emirates Bank International
Standard Chartered Bank
Registered Office
2nd Floor, Emirates Bank Building,
14-Kashmir-Egerton Road,
Lahore-54000
Factory
19-Kilometre, Lahore-Sheikhupura Road,
Lahore.
Business Items
Porcelain Insulators
· Suspension Insulator
· Pin Insulator
· Line Post Insulator
· Cap and Pin Type Support Insulator
· Station Post Insulator
· Indoor Switch and Bus Insulator
· Apparatus Insulator
· Insulator for Railway Electrification
· Telephone Insulator
· Low Voltage Insulator
· Dropout Cutout Insulator
· Bushings
Switchgear
· Disconnect Switches upto 145 kV
· Metal Oxide Surge Arresters upto 430 kV
(Under Licence from Siemens, Germany)
Chemical Porcelain
· Acid Proof Wares and Bricks
· Raschig Rings and Saddles
· Acid Proof Porcelain Pipes and Fittings
· Acid Proof Cement
Special Porcelain
· Special Refractories
· High Alumina Porcelain
· Lining & Grinding Media
Ceramic Glazed Wall Tiles
· Coloured & Decorative Glazed Wall Tiles
15 cmx 15 cmx6mm
Ceramic Glazed Floor Tiles
· Vitreous & Semi Vitreous Decorative Glazed
Floor Tiles
30cmx30cmx 8 mm
· Semi Vitreous Glazed Floor Tiles
40cmx40cmx 8mm
Floor and Facing Tiles
Notice of Meeting
NOTICE IS HEREBY GIVEN that the 42nd Annual General Meeting of the Members of
EMCO INDUSTRIES LIMITED, will be held on 8th December, 1997 at 11.00 A.M. at the Regis-
tered Office of the Company, 2nd Floor, Emirates Bank Building, 14-Kashmir/Egerton Road, Lahore,
to transact the following business>
1. To confirm the minutes of the last Annual General Meeting held on 12th December, 1996.
2. To consider and adopt the Audited Accounts of the Company for the year ended 30th June, 1997
and report of the Auditors and Directors thereon.
3. To appoint Auditors and fix their remuneration.
NOTES:
i) The Shares Transfer Books of the Company will remain closed and no transfer of Shares will
be accepted for registration from 1st December, 1997 to 8th December, 1997 (both days inclu-
sive). The members whose names appear in the Register at the close of the business on Novem-
ber 30, 1997 will qualify for entitlement to Bonus shares @ 15% of paid up Capital out of its
Capital reserve as declared by the Board of Directors in their meeting held on November 10,
1997.
ii) A Member entitled to attend and vote at the General Meeting may appoint another member as
his/her proxy to attend and vote instead of him/her at the meeting. Proxies must be deposited
at the Company's Registered Office not less than forty eight hours before the time of holding
the meeting. Form of Proxy is enclosed.
iii) Members are requested to notify immediately the change of address, if any.
Directors' Report
The Board of Directors is pleased to present the 42nd Annual Report of EMCO Industries Limited
for the year ended June 30, 1997.                                                                               ~
Financial Results and Appropriations
Rupees
Net profit/(loss) for the year after taxation (22,545,214)
Unappropriated profit brought forward
from prior year 28,483,975
----------
Unappropriated profit carried forward 5,938,761
==========
The Board of Directors has declared bonus shares @15% of paid up capital out of the capital
reserves for the year ended June 30, 1997.
Pattern of Holding of Shares
A statement showing the pattern of holding of shares in the Company as on June 30, 1997 appears
on page 34.
Auditors
The retiring auditors, Messrs. S.A. Salam & Co., being eligible, offer themselves for re-appointment.
Chairman's Review
The accompanying Chairman's review deals with the performance of the Company during the year and
the future outlook. The Directors endorse the contents of the review.
FINANCIAL HIGHLIGHTS
12 Months to 18 Months to
June 30, 1997 June 30, 1996
Net Sales Rs. in Million 490.00 791.00
Profit/(Loss) before Tax Rs. in Million (20.00) 38.00
Income Tax Rs. in Million 2.50 4.00
Profit/(Loss) after Tax Rs. in Million (22.50) 54.00
Earnings per Share Rs. / Share (2.25) 8.97
Cash Dividend per Share Rs. / Share -- 2.00
Stock Dividend % 15 --
No. of Shares Outstanding (000's) 10,000 6,000
Taxes and Duties Rs. in Million 158* 226*
* For details see Note 31 to the Accounts
APPLICATION OF REVENUE
Rupees
in Million %
Materials, Services
& Utilities 298 47.91
Depreciation 35 5.63
Taxes & Duties 158 25.40
Salaries 131 21.06
---------- ----------
622 100.00
========== ==========
TEN YEARS AT A GLANCE
1997 1996 1994 1993 1992 1991 1990 1989 1988 1987
18 Months
(Rupees in Million)
Net Total Sales 490 791 462 348 417 296 238 192 180 154
Exports 50 44 31 20 8 17 23 16 16 3
Employees Costs 126 183 103 85 81 65 53 46 37 32
Profit/(Loss) before tax (20) 38 23 15 25 17 26 16 14 16
Profit/(Loss) after tax (22.5) 54 21 23 15 14 23 9 6 3
Earning per share (2.25) 8.97 3.45 5.83 3.78 3.54 5.74 2.17 1.46 0.76
Capital Expenditure 29 102 28 15 61 84 84 15 13 13
Cash Dividend Rate - 20.00% 17.50% 17.50% 15.00% 15.00% 20.00% 17.50% 17.50% 15.00%
Stock Dividend Rate 15% - - - - - - - - -
Shareholders' Equity 251 213 172 159 99 89 81 66 65 66
CHAIRMAN'S REVIEW
On behalf of the Board of Directors it gives me great pleasure to welcome you to the 42nd Annual
General Meeting of the Company and to present before you the Annual Report and financial statements
for the year ended June 30, 1997.
Even during this year the over all business environment in the country remained sluggish and succumbed
to persistent recession. Cutbacks in Government developmental budget followed by frequent currency
devaluation has resulted in slowing down the business activities in the country. This state of affairs has
affected all industrial sectors, especially those whose major portion of product cost consist of imported
raw materials. To off-set the effect of devaluation it was impossible to achieve corresponding increase
in selling prices of the products owing to competition with imported products which were cheaper
because of lower import duties.
After 24 years your Company this year has sustained a loss after tax amounting to Rs. 22.500 million
which primarily was due to the reasons .stated below:
* With the continuing financial crisis of WAPDA the company did not have sufficient orders in hand
for operating the insulator Plant even at breakeven capacity. During the year the insulator Plant
was operated at 51% of its rated capacity which was much below the breakeven level. EMCO
commenced its business with the insulator Plant and over the years its fixed cost had increased
substantially which cannot be recovered unless the plant operates at 70% of its rated capacity.
* As compared to corresponding period there has been Rs. 15.189 million decrease in the sale of
Wall Tile. The main reason for this reduction was that this division was producing only one size
i.e. 6"x6" ever-since it was commissioned in 1985 which is gradually going out of fashion. Imported
Wall Tiles of different sizes were available in the market which has resulted in considerably
reduced market share of 6"x6" size.
* Increase in the local and imported raw materials, owing to Rupee devaluation and rising trend of
inflation with no corresponding increase in the selling prices.
* Substantial increase in the prices of other inputs especially gas during the year.
* Approximately 2% increase in the mark up rate by the banks on working capitals during the year
which resulted in increasing the financial cost.
A brief performance evaluation of each division of the Company is as follows:
INSULATOR DIVISION
As stated above the plant was operated at 51% of its rated capacity during the year under review because
of inadequate orders from WAPDA. During the year concerted efforts were made in exploring the export
market of insulators which has resulted in increasing the export sales from Rs. 28.400 million to Rs.
49.200 million i.e. 73%. The management is determined to continue its efforts to bring the export sales
at level where dependence on WAPDA can be reduced substantially. During October, 1997, however,
your Company has received orders from WAPDA against international Tenders amounting to
Rs. 70 million and more orders for local supplies are in the pipeline which are expected to be materialized
by January, 1998. With continued efforts to increase export sales, execution of orders already in hand
and expected orders from WAPDA, it is expected that Insulator Division will come out of its first-ever
crisis and start playing the role of major profit earning division of the Company.
WALL TILE DIVISION
There has been decrease in the sales of Wall Tile Division as compared to corresponding period which
as mentioned above was mainly due to one size of product available for sale. As you are aware your
Company last year decided to expand the capacity of Wall Tile Division with a total investment of Rs.
255.027 million which is at its final stages of completion and will inshallah start commercial production
by the end of November, 1997. The capacity for this division is being enhanced from present capacity
of 700,000 M2 to 1,500,000 M2 per annum. Now the plant shall be able to produce larger sizes and
Superior Quality Tile as per market demand. Expansion of Wall Tile Plant has been carried out such
that considerable automation has been incorporated and therefore, it will help in achieving the economy
of scale and would result in improving the profitability of the division and its ability to compete with
the local and imported Tiles.
FLOOR TILE-DIVISION
Despite continued recession and other negative factors this is the only division of the Company which
has shown an upward trend in the sales and profitability. This became possible by the concerted efforts
of the Production Team to bring manufacturing cost down, efforts put in by the Marketing Department
in creating awareness in the market of the advantages of using ceramic tiles on floors. Keeping in view
the rising demand of Floor Tile your Company last year decided to increase its production capacity by
adding one more glazing line and automatic sorting line with the total cost of Rs. 32 million which has
already been completed and commissioned on November 10, 1997. The production capacity of this plant
has been increased from 500,000 M2 to 900,000 M2 per annum with no increased in fixed overheads.
This increase in capacity shall result in achieving higher levels of economy of scale which will improve
the profitability of the division and Company as a whole.
Owing to WAPDA's financial crisis and huge investments made in Tile Division for automation and
increase in capacity, the management during the year reviewed all areas of operation of the Company.
The management offered an early retirement scheme to its employees after negotiation with Labour Union
during the month of September, 1997, which has been successfully implemented. The total cost incurred
on this scheme was Rs. 30 million which is estimated to be recovered within a period of one year. Under
this scheme the employees strength of the Company has been reduced from 1280 to 910 (i.e. 370 employees)
out of which 2/3rd has been reduced in the Insulator Division only. This reduction in staff shall result
in improving the break-even production level of insulator Division. The Company is in the process of
restructuring the salaries and benefits of its remaining employees with an objective to encourage them
so that they can increase their efficiency and productivity.
The management has taken many other cost saving measures wherever it was possible. You will observe
decrease in various expenses when the financial statement of 1997-98 will be sent to you next year.
Since the new business friendly Government has come into power number of incentives have been given
to the business community which include fixation of custom duties at 10% for all plant and machinery
imported for BMR or expansion, withdrawal of regulatory duty ~ 10%, termination of services of
COTECNA, reduction in Sales Tax rates from 18% to 12.5%, withdrawal of 1% Central Excise Duty
on all types of loans, reduction in the Income Tax rates, reduction of mark up rates on export refinance
from 13% to 11%, reduction in the duties of certain imported raw materials used for manufacturing of
ceramic tiles and insulators. Banks are also reducing mark up rates on working capitals. The financial
impact of all these benefits shall be available during 1997-98 and will certainly help in improving the
profitability of the Company.
Keeping in view the tradition of declaring dividend every year the Board of Directors has decided to
pay stock dividend ~ 15% in order to keep the track record of the Company consistent and friendly
towards shareholders.
EMPLOYEES RELATIONS
The management would like to place on record the positive attitude of the Labour Union during the year
under review and we will Inshallah look forward to resolving all issues mutually and with the active
co-operation of the Labour Union.
FUTURE OUTLOOK
After the successful expansion of Wall Tile and BMR of Floor Tile the management is now considering
the possibility of doubling the capacity of Floor Tile Division from 900,000 M2 to 1,800,000 M2 per
annum in a year's time. All spade work in this regard has already been done and modes of financing
for this expansion are being looked into. The estimated cost of this expansion shall be approximately
Rs. 300 million.
The work on ISO 9001 is still in progress and it is expected that the certification should be available
by the middle of next year.
ACKNOWLEDGMENT
1 take this opportunity to place on record the appreciation to the employees and staff for their co-operation
and contribution towards the progress of the Company. I would also like to thank our customers, dealers,
bankers and particularly WAPDA who have reposed confidence in the products supplied to them and
would like to re-affirm the Company's pledge to continue" To Provide Quality Products and Services
to the Satisfaction of Customers". I would also like to thank our bankers namely American Express Bank,
Deutsche Bank, Standard Chartered Bank, First International Investment Bank Limited and Saudi Pak
Industrial & Agricultural Investment Company Limited who participated in the consortium for a medium
term loan of Rs. 175 million for the expansion of the Wall Tile project.
Auditors' Report to the Members
We have audited the annexed Balance Sheet of EMCO Industries Limited as at June 30, 1997 and
the related Profit and Loss Account and Cash Flow Statement, together with the notes forming part
thereof, for the year then ended and we state that we have obtained all the information and explanations ~, ,
which to the best of our knowledge and belief were necessary for the purposes of our audit and, after ~ :~ :~~
,
due verification thereof, we report that:
a) in our opinion, proper books of account have been kept by the Company as required by the
Companies Ordinance, 1984;
b) in our opinion:
i) the Balance Sheet and Profit and Loss Account together with the notes thereon have been
drawn up in conformity with the Companies Ordinance, 1984 and are in agreement with
the books of account and ~e further in accordance with accounting policies consistently
applied;
ii) the expenditure incurred during the period was for the purpose of the Company's business;
and
iii) the business conducted, investments made and the expenditure incurred during the year were
in accordance with the objects of the company;
c) in our opinion and to the best of our information and according to the explanations given to us,
the Balance Sheet, Profit and Loss Account and the Cash Flow Statement, together with the notes
forming part thereof, give the information required by the Companies Ordinance, 1984, in the
manner so required and respectively give a true and fair view of the state of the Company's affairs
as at June 30, 1997 and of the loss and cash flow for the year then ended; and
d) in our opinion Zakat deductible at source under the Zakat and Ushr Ordinance, 1980 was deducted
by the Company and deposited in the Central Zakat Fund established under Section 7 of that
Ordinance.
BALANCE SHEET AS AT
Note June 30, June 30,
1997 1996
Rupees Rupees
SHARE CAPITAL AND RESERVES
Authorized capital
25,000,000 ordinary shares of Rs. 10 each 250,000,000 250,000,000
========== ==========
Issued, subscribed & paid up capital 3 100,000,000 60,000,000
Reserves & unappropriated profit 4 135,837,287 153,382,501
Reserves for issue of bonus shares 4 15,000,000 -
---------- ----------
250,837,287 213,382,501
SURPLUS ON REVALUATION OF LAND 5 18,830,530 18,830,530
LONG TERM AND DEFERRED LIABILITIES ---------- ----------
Long term loans 6 190,506,848 28,951,196
Liabilities against assets subject to finance lease 7 48,903,334 47,345,985
Deferred liabilities 8 12,407,517 15,419,538
---------- ----------
251,817,699 91,716,719
CURRENT LIABILITIES
Short term finances-secured 9 256,297,775 252,584,672
Short term finances from Associated
Companies-unsecured 5,600,000 27,965,218
Current maturity of long term loans 6 9,212,899 10,007,507
Current maturity of liabilities against
assets subject to finance lease 7 13,971,715 13,791,109
Current Maturity of deferred import levies 2,392,469 2,392,469
Creditors, accrued and other liabilities 10 97,053,076 93,856,710
Dividend payable - 12,000,000
---------- ----------
384,527,934 412,597,685
CONTINGENCIES & COMMITMENTS 11 - -
---------- ----------
906,013,450 736,527,435
========== ==========
Auditors' report to the members of even date annexed hereto.
JUNE 30, 1997
Note June 30, June 30,
1997 1996
Rupees Rupees
TANGIBLE FIXED ASSETS
Operating assets 12 238,481,929 242,756,108
Assets subject to finance lease 13 66,772,071 71,021,131
Capital work-in-progress 14 163,919,232 751,976
---------- ----------
469,173,232 314,529,215
LONG TERM LOANS AND DEPOSITS 15 2,661,631 1,759,170
CURRENT ASSETS
Stores, spares and loose tools 16 52,327,013 45,939,123
Stock-in-trade 17 200,199,899 146,719,481
Trade debts 18 116,186,376 142,928,225
Advances, deposits, prepayments
and other receivables 19 60,035,361 71,782,807
Cash and bank balances 20 5,429,938 12,869,414
---------- ----------
434,178,587 420,239,050
---------- ----------
906,013,450 736,527,435
========== ==========
The annexed notes form an integral part of these accounts.
PROFIT AND LOSS ACCOUNT